Production Line for Powder Coatings
Production Line for Powder Coatings
| Model | Unit: | DX/L-1200 |
| Output | (kg/h) | 500-1200 |
| Electric material ratio | (kwh/kg) | 0.18-0.22 |
| Floor space | m² | 55-70 |
| Operators | (people) | 1—2 |
| Noise pollution | - | low |
PRODUCT INTRODUCTION
The 3D production line for powder coatings is a highly integrated and efficient system designed to provide stable, continuous, and economical powder coating production. The complete production line consists of a high-performance mixer, extruder, cooling belt, ACM grinders, feeding system, cooling systems, fans, work platform, electric control cabinet and other auxiliary equipment. With a production capacity ranging from 500 to 1,200 kg/h, the line can meet the requirements of both medium-scale and large-scale powder coating manufacturers. Its optimized mechanical structure and energy-saving design help reduce operating costs, with power consumption as low as 0.18–0.22 kWh/kg of finished product.
To provide greater flexibility and more precise process control, the fan, secondary mill, main mill, feeder, screw, and cooling belt are all equipped with variable-frequency speed control systems. Operators can adjust the running speed of each component according to different formulations, raw materials, and production requirements. This intelligent control method helps maintain stable feeding, grinding, conveying, and cooling performance while improving overall production efficiency and product consistency.
The grinding section is equipped with dual main mills working in coordination. The two mills can be adjusted independently or cooperatively, allowing manufacturers to conveniently control and optimize the final particle size distribution of the powder coating. This design makes it possible to produce different grades of powder coating products on the same production line without requiring complicated equipment changes. It is particularly suitable for applications requiring different particle sizes, formulations, and surface effects.
The cooling system provides rapid and uniform cooling after extrusion, helping prevent material sticking, deformation, and premature agglomeration. Combined with the optimized conveying and grinding systems, the production line can achieve stable continuous operation and reliable powder quality. The compact layout also minimizes the required installation area, making the equipment suitable for factories where available production space is limited.
In addition to its high productivity, this 3D production line for powder coatings is characterized by low noise, low energy consumption, clean operation, and zero-pollution production conditions. Its user-friendly structure allows production personnel to quickly access key components for inspection, maintenance, and cleaning. Easy cleaning and convenient color change are especially beneficial for manufacturers producing multiple colors and formulations, helping reduce downtime and material waste during product changeovers.
The production line features a high degree of automation, with centralized control and coordinated operation of the major processing units. Most production parameters can be monitored and adjusted through the control system, simplifying daily operation and reducing dependence on manual intervention. Under normal production conditions, only 1–2 operators are required to operate and monitor the complete line.
Overall, the 3D production line for powder coatings combines high output, energy efficiency, flexible particle-size adjustment, compact design, and advanced automation. It is an ideal solution for powder coating manufacturers seeking to improve production efficiency, reduce operating costs, simplify operation, and achieve consistent product quality.
Specific equipment configuration of production line | ||||
Number | Part name | Model | Amount | Unit |
1 | Premixer | FGHJ-1500B | 1 | (set) |
2 | Extruder | SLJ-80 | 1 | (set) |
3 | Tablet press | YPJ-612 | 1 | (set) |
4 | Mill (main) | MFJ-30 | 2 | (set) |
5 | Work platform | - | 1 | (set) |
6 | Cold air exchanger | 1 | (set) | |
7 | Auxiliary feeder | - | 1 | (set) |
8 | Electric control cabinet | - | 4 | (set) |
9 | Automatic feeding | - | 1 | (set) |
Product Reviews
Yantai Dongxin Powder Equipment Co.,Ltd.
In practice,it has won the unanimouspraise of allthe pulverizing factories,which is comparable to the imported equipment from abroad.
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Product:Production Line for Powder Coatings